Process combination

The process combination of 3D printing and traditional production technologies such as milling or casting represents an innovative approach to utilizing and optimizing the advantages of different production methods. By combining additive and subtractive or shaping processes, complex and high-performance components can be produced that utilize both the design freedom of 3D printing and the precision and material properties of conventional techniques.

When using 3D printing as a supplement to milling, for example, complex shapes or internal structures can be created that are difficult to achieve using purely subtractive methods. 3D printing produces the basic geometry, and milling gives the component the finishing touches through increased surface accuracy or specific mechanical properties.

The situation is similar with the combination of 3D printing and casting. Here, 3D printing enables the production of precise models that can be used as casting molds or casting cores to create complex or hollow structures. Casting processes, such as metal casting, are known for creating extremely resistant and durable components. 3D printing improves design flexibility and efficiency in mold creation.

In addition, hybrid process combinations can make the use of materials more efficient and reduce production costs by combining the advantages of rapid prototyping and customization of 3D printing with the economic economies of scale of milling or casting. It also makes it possible to combine a wide variety of materials to create unique properties that would not be achievable with a single process.

The integration of such hybrid manufacturing processes opens up new possibilities for the production of complex components in various industries, such as aerospace, automotive and medical technology, where both high precision and complex material requirements are crucial. Overall, the combination of processes promotes innovation and efficiency in production and enables companies to develop customized solutions for specific requirements.